Processing

Metalquimia D-ICER – The exclusive D-ICER defrosting technology, Multistage defrosting of whole-muscle or ground meat products, combines total control of thermal cycles of heating and cooling, the vacuum phases and all movements of the meat, with very fast and uniform final cooling, guaranteeing the obtainment of defrosted raw material of top quality (highly recommended for injection process) and optimal food safety, which greatly improves the Chain of Value of said process.

D-ICER technology provides the meat processor with a significant reduction in defrosting times, less required floor space, options for modular growth, as well as improved defrosting yields, resulting in very attractive Returns on Investment (from 6 to 10 months depending on the number of cycles/day)

• Multi-needle Spray Injection

Metalquimia Injectors Specially designed for marinating meats (pork, beef, whole birds or poultry parts), boneless or bone-in by means of spray system. The injector system allows for spray injection of all types of brines and marinades, obtaining spectacular distribution in the finished product, with no dead zones, minimum brine dripping loss (increased yield) and with total respect for morphology and muscle texture. Diverse models adaptable to all marinated meat products, technological needs and production capacities.

Automatic filtering of brine/marinade. Very easy assembly and disassembly, cleaning and sanitation. Technological simplicity of all components with minimum maintenance. 

• Automatic Vacuum Massager Tumbler

Automatic vacuum reactors incorporate a massaging system of high operating versatility that provides for obtaining better quality and greater final yield in any kind of processed meat product, regardless of the type of meat used.

They are capable of performing to perfection the latest technological developments in cooked meats, such as whole-muscle cook-in products, whole phosphate- free ham, single-piece roast beef, pastrami poultry products and others.

Metalquimia tumblers facilitate injection diffusion and cellular absorption, with controlled and precise maturations. They extract the myofibrillar proteins, homogenizing the pieces without morphological damage and reducing cooking loss.

• Brine Marinade and Preparation Systems

 The BrinMix brine preparation systems provide for fast, controlled and efficient preparation of any type of brine or marinade. Available in four models (BrinMix 500, 1000, 1500, 2000) they allow for brine preparation in batches of up to 500, 1,000, 1,500 and 2,000 liters respectively. Upon request, models for larger-sized batches can be constructed. The ergonomic system of addition of ingredients through the hopper with venturi suction and recirculation pump with a high flow rate ensures the creation of strong turbulence in the center of the liquid, resulting in fast dissolution of the brine. Optionally the unit can be equipped with MOLISTICK crushing mill, an indispensable element for obtaining maximum performance of dispersed ingredients such as carrageenans. Combined with insulated and/or refrigerated accumulation tanks, allows for adapting complete brine preparation and accumulation plants, with optional touch screen that provides graphic control of brine flow between the tanks and from the tanks to the injector.

To know more about Metalquimia, visit Metalquimia website by clicking on this link www.metalquimia.com/en/

Marel Linking
JBT Marel delivers complete sausage production solutions backed by over 50 years of Townsend expertise. From raw material preparation to forming, linking, cooking, and final packaging, our systems provide precise and scalable control for producing cooked or smoked sausages of any type, casing, length, or caliber.

Designed to meet today’s evolving food safety, nutritional, and market requirements while preserving the quality consumers expect, our solutions ensure consistent, on-spec products with industry-leading yield, automation, and food safety. Through close collaboration with our customers, we develop tailored solutions that support efficient and reliable sausage production at any scale.

Townsend 2800 Peeler

The Townsend 2800 Peeler delivers high-speed, precise removal of inedible cellulose casings from cooked and chilled sausages without damaging the product. Designed for high-capacity production, it efficiently handles a wide range of sausage sizes, including very small calibers.
Engineered to reduce total cost of ownership, the machine features an improved easy-access design, durable long-life components, and tool-less disassembly for simplified maintenance and sanitation. Electro-polished parts enhance hygiene, while energy-saving features such as an automatic air shut-off sensor and anenclosed steam chamber helps reduce operating costs and improve overall efficiency.
Key benefits of the Townsend 2800 Peeler include high-capacity and accurate peeling performance, the ability to handle a variety of sausage sizes (including small products), and an easy-to-clean and maintain design.

To know more about Marel Linking, visit JBT Marel website by clicking on this link https://jbtmarel.com/en/products/townsend-2800-peeler/

Frank-A-Matic Linker LK 0400 Series

The Frank-A-Matic Linker LK 0400 Series is the next generation of sausage linking technology, designed as a direct replacement for the Townsend SmartLinker. Ideal for cellulose and prefab collagen casings, it delivers reliable, high-speed production with low operating and ownership costs.
Key Benefits of the Frank-A-Matic Linker LK 0400 Series are enhanced speed and consistent performance, gentle casing handling, hygienic and easy-to-clean design, user-friendly touchscreen operation, and flexible conveyor options to support various sausage production needs.
Built for both single-product and multi-product operations, the LK 0400 Series helps processors improve productivity, maintain product quality, and achieve cost-efficient production.

To know more about Frank-A-Matic Linker, visit JBT Marel website by clicking on this link https://jbtmarel.com/en/products/frank-a-matic-linker/

TIPPER TIE

TIPPER TIE, a JBT Marel product line, provides innovative clip packaging solutions for the food and industrial industries worldwide. Since 1952, TIPPER TIE has been trusted for reliable and efficient packaging systems ranging from tabletop clippers to fully automated, high-speed machines for sealing, clipping, netting, bagging, and hanging products.

TIPPER TIE Double Clippers

TIPPER TIE Double Clippers are durable stainless-steel machines designed for efficient and reliable meat product packaging. They create convenient handles for netted products and are easy to operate, clean, and maintain. Equipped with a powerful cutting system, they can handle plastic, co-polymers, cotton, and elastic netting. Strong TIPPER TIE clips ensure secure sealing, even during meat smoking processes, while the throat-actuated design and spooled clips allow longer operation between reloads. Available in a wide range of clip sizes to suit various applications

TT Automatic Double Clippers

The TT Automatic Double Clippers deliver reliable, high-performance closure technology for plastic, fibrous, and collagen casings. Compatible with conventional filling machines, they provide precise, residue-free sealing for a wide range of food and non-food applications.
Key Benefits of the TT Automatic Double Clippers are precise and consistent double clipping, compatibility with various casing types, user-friendly touchscreen controls, hygienic easy-to-clean design, and versatility for applications such as sausages, fresh and frozen products, plant-based alternatives, pet food, cheeses, sauces, soups, and other pumpable products. Designed for efficiency and flexibility, the TT Automatic Double Clippers help manufacturers improve productivity, maintain product quality, and uphold high hygiene standards.

To know more about Double Clippers, visit JBT Marel Tipper Tie website by clicking on this link https://jbtmarel.com/en/products/tipper-tie-tt1815-tt1512-automatic-double-clippers/

Multimoulds for Ham and Bacon

Customized moulds for optimal shaping of your products. Innovative and durable custom moulds made to match customers’ end product specifications. With a wide variety of thick-walled, robust deep drawing moulds, precision bending tools, application of reinforced supports, welding, heat treatments, polishing, electropolishing, complex shapes may be achieved with maximum durability. Specialized in custom mould design and engineering, Inox Nisge builds equipment tailored to your specifications and requirements by combining extensive experience, premium materials, and expertise in custom manufacturing allows to deliver high-performance, innovative moulds and tooling for your application.

To know more about the various multimoulds, visit Inox Nisge website by clicking on this link www.inoxnisge.com/en/home.html

The ProxxD redefines performance and efficiency with its next-generation FrymaKoruma homogeniser. Designed using advanced simulation tools and real-world feedback, it features a perfected rotor–stator system that delivers exceptional flow dynamics and optimal shear energy. The result? Unmatched oil emulsification in mayonnaise production and superior results across all applications. With greater speed, higher efficiency, and increased capacity, the ProxxD elevates the production of homogenised and dispersed food products to new heights—building on the trusted legacy of the FrymaKoruma MaxxD to give you the ultimate production advantage.

The Stephan Combitherm is engineered to deliver maximum efficiency at every stage of your process. Its smart design and precision geometry set new standards in performance — featuring a compact, fixed, inclined cylindrical vessel with a dished base and an optional double jacket for optimal heat transfer and product consistency. From creamy processed cheeses and savoury spreads to spicy dressings and vibrant vegetable or fruit purées, the Combitherm is your all-in-one solution for efficient, reliable, and high-quality food processing.

To know more about PROXXD and COMBITHERM, visit ProXES website by clicking on this link https://www.proxes.com/en/